What have you done to your DEFENDER today?

4RF RDS

Well-known member
For this as a gift. I think I like it . Always good to have more storage…

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WreckITFrank

Technical Excellence Contributor
@Angus and I finished up the Gwyn Lewis rear mud guard and mud flap install on my 130. The instructions are more guidance than anything, but it's a great kit. The hardware can mostly be recycled, as you'll need to swap out some zinc tech screws for nuts and bolts, and add some rivnuts, but all in all it's a nice kit mixed of stainless and galvy brackets. Already doing a good job of keeping the salt away from crossmember and bed. Next will be the front.

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Mirrajumper

Well-known member
I did a little work on my 110 yesterday. I'm still working on rewiring the truck and now working from the front to the rear of the vehicle. But before I got to the wiring I decided to get started with a simple project. I had just received a spare injection pump back from Blue Ridge Diesel after a rebuild. This was a good time to install the dynamic timing advance spacer.

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While doing a LS swap on a 300 Tdi D90 a while ago I saved a full Genuine hand throttle setup, so I bolted the lever to the injection pump while I had it on the bench.

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I want to finish all of the factory wiring before worrying about wiring accessories, but also wanted to button up the front end, so I ran the wires for the Hella 550s. I routed the wires through the wing following the factory harness. View attachment 29336

Of course I found another shop's quality work which was a loose ground installed in the wheel liner.

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#floridaman wiring
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I put a nutsert in there and used an actual bolt and star washer to secure this AC ground. I was able to then put the grill back in and reinstall the eyebrow.

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Moving onto the interior... I had removed the electric windows after breaking several regulators, so I no longer needed the switch plate in the dash. I wanted to keep my gauges and needed some USB ports, so I got a new panel from SDO and installed with one constant and one ignition powered USB port

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How was Your experience with BRD? Pricing for their overhaul? Are they willing to make mods internally to the pump, or only stock spec rebuilds?
 

jymmiejamz

Founding Member
Callsign: KN4JHI
How was Your experience with BRD? Pricing for their overhaul? Are they willing to make mods internally to the pump, or only stock spec rebuilds?
I didn’t ask any questions and just sent mine in for a rebuild. I assume mine was just built back to stock. I don’t have the invoice in front of me, but is was around $800 from memory
 

jymmiejamz

Founding Member
Callsign: KN4JHI
I put my apprentice on my 110 today and he knocked out installing a new third member with an ATB and reverse cut gears. One snag was that four of the studs were too short, but we grabbed some out of another axle. I used a nut to pull them into the housing.

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This was a good time to reseal the swivel balls, install new wheel bearings, and convert everything to 24 spline HD shafts and CVs . The front brakes were non vented, so I used this opportunity to install vented front discs. I also found a set of EE brake hoses, so those went on as well.

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jymmiejamz

Founding Member
Callsign: KN4JHI
Is it just me or are you omitting the pinion mud-shield?
This was a complete third member built by Lucky 8, but all after market pinion dust shields will hit the housing. We usually turn them down on the lathe or leave them off like they did.
 

MountainD

Technical Excellence Contributor
I put my apprentice on my 110 today and he knocked out installing a new third member with an ATB and reverse cut gears. One snag was that four of the studs were too short, but we grabbed some out of another axle. I used a nut to pull them into the housing.
Why would the studs be too short? Was the new third's flange that much thicker? I've never seen them too short before.
 

jymmiejamz

Founding Member
Callsign: KN4JHI
Why would the studs be too short? Was the new third's flange that much thicker? I've never seen them too short before.
I’ve definitely run into this before, but I’m guessing it’s a 10 spline thing. The four studs at 3 and 9 o’clock are about .25” shorter. This probably wouldn’t be an issue if a D2 third was used since the casting is much thinner.
 

jymmiejamz

Founding Member
Callsign: KN4JHI
I worked for a few hours on my 110 this morning. Hopefully next weekend I’ll be at a point where I can drive it. I put most of the dash back together, but I think my steering column trim was at home so I didn’t put that or the wheel back on.

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I wired up the Hella lamps to a rear fog lamp switch on the column. My 110 does not have a rear fog, so that circuit was unused.

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Lastly I work on my center console. I used an old NAS console and installed my ham radio in place of the factory radio. For music, I use an Out of Sight Audio unit that is mounted behind the plastic trim.

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