The Ford "superstat" appears to be a little short in length to do the same job as the OE Tstat, but I don't have one in hand to measure.
Is the EGT gauge in F or C?
That's a good point... I always assumed it was in farenheight because it barely ever got above ~110... I guess it's possible it's Celsius and running hot but I have to say the block is never very hot to the touch and the air always blows somewhat mildly warm.
Okay.
1) Coolant Temperature.
The engine should heat up to 190 F at which point the thermostat starts to open. Usually you will see it go to 190 and then drop a small amount. It should stay there until you are working the engine really hard. It will then climb until the fan starts to control the temperature. Something like 200 F should be maximum.
2) EGT
What is reads at idle or part throttle does not matter. All that you should be looking at is what it does at sustained full throttle. When it starts going above 1300 F, then back off on the throttle a bit. If you can't get to 1300, then you have some free power available by increasing the fueling.
Really helpful, thank you! When I install the new thermostat I'll take it for a cruise and record the stats. Ive never let the EGT hit 650 (didn't know it was ok to) although the needle will ride right underneath at highway speeds.
Looks like it's on the manifold?
On the 300mile drive on Sunday I made an effort to keep it under 650 (I thought that was the hottest it could get) , it would certainly raise above that if I really gassed it but I can't imagine it getting much hotter than that. If I put the truck in neutral downhill the temperature would cool pretty quickly back down to about 450. With sustained throttle at -60mph ~2000rm and 10 boost psi it sat just below 650 going uphill and around 550 at 65 on flat roads. When I was over 10psi the temperature would increase. I'm not sure I could even get the EGT to 1300 unless the pedal was to the floor for a long time
LT77 and stock transfer case
With sustained throttle at -60mph ~2000rm
On the 300mile drive on Sunday I made an effort to keep it under 650 (I thought that was the hottest it could get) , it would certainly raise above that if I really gassed it but I can't imagine it getting much hotter than that. If I put the truck in neutral downhill the temperature would cool pretty quickly back down to about 450. With sustained throttle at -60mph ~2000rm and 10 boost psi it sat just below 650 going uphill and around 550 at 65 on flat roads. When I was over 10psi the temperature would increase. I'm not sure I could even get the EGT to 1300 unless the pedal was to the floor for a long time
Ok no doubt. Maybe your tach or speedo is off. Worth a look.
http://www.ashcroft-transmissions.co.uk/calc/ratio_calc.html
In 5th
@ 50mph = 2045 rpm
@ 60mph = 2454 rpm
@ 70mph = 2863 rpm