Td5 2002 110 Defender Oil Cooler blanking continuation

Skipjack

Member
Living in the 3rd world is always trying shipping is a racket; then it hits the Aduana. usually 3 weeks from time a order is placed until the day it arrives.
Machinist welded the blanking disk to the ports; now we drill and tap the external ports to add the fitting. I painted it white; easy to spot any leak, should there ever be another.

There is only 1/2 inch of shoulder to thread so we have to cut threads on female 1/2" NCP fitting to 1/2 will bond with JB Weld permanent.

I took the supplier from e-bay 12 days to ship the stainless re-enforced hose so it will show maybe next week.

In the mean time crossing a river I found a rock and bent the steering rod; we'll cut and machine a much heavier piece of bar stock and replace that, as I am adding a front sway bar. have had a rear for a couple of years now I'll do the front. Had re-built the steering box a few months back and have been using a friends spare; time to make that change; looks like pulling the complete fender and inner well is the easiest way to do all of this.

I purchased a complete change of bolts and nuts to do all of this oil cooler modification, including manifold studs and gasket. Also oil pipe and gaskets to turbo charger.
 

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AdamSanta85

Well-known member
At least the surf is good in Langosta! I could bring a couple smallerish items on my next trip. I usually stay in Avallanas. I brought some bushings for my buddies Landcruiser last time.

Looking good.
 

Skipjack

Member
parts

At this point all I need is some things to show up; then I have to do a real tear down to do all I have scheduled.

I will keep your offer in mind.

Parts pile for this tear down; larger pieces are out in the bodega.

Richard

Surf out front has been good next to the Oxidental Langosta.
 

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Skipjack

Member
parts showing up

Now it goes back to paint.

Front sway bar showed along with the heavy duty steering rods.

It just keeps getting better!
 

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Skipjack

Member
Assembly required

Next adventure into (Why did I ever do that!) re-designed and fitted oil cooler and replacement floor panels. Next I rent the space next door to the machine shop for a week pull both front fenders and inner wells; strip exhaust manifold and turbo-charger, including changing studs; pull lower fire wall, replace panels; under cote, use stainless fixings and put it all back together. Fabricating new bracket for oil-cooler radiator. Plumb it all, replacing every stud, bolt and washer, o-ring,seal, and gasket as we go. Not a trip to grandmas house. But what the hay; I now have new radio and water-proof marine speaker, turn up the volume and just get to work.
 

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