200tdi woodruff key.

Tomaco1

Well-known member
Does the front timing cover need to come off to replace? I figure yes, but I’m still In Denial.
 

MountainD

Technical Excellence Contributor
Not sure how you’d properly seat it if not. But hey, it’s not that big a deal. Your timing doesn’t need to change as you’ll lock the IP pump. It’ll allow you to inspect several things, get fresh oil, coolant… routine maintenance stuff. Rest is just bolts…

Now that I think about it I don’t think you have to lock the IP at all

and inspect your front pulley—they are often knackered from the woodruff key slamming into its key channel putting a notch in the channel (prior to breaking the nose of the pulley). This is why it’s so important to have such a high torque on the crankshaft pulley bolt to prevent this slight slippage that grows more and more.
 
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MountainD

Technical Excellence Contributor
trailfitters toolbox does a nice reminder video on the 200 cover removal. I recall it gave a few tips.


only should take 8-9 minutes, lol…. Movie magic!
 

erover82

Well-known member
I’ve done it before but it’s not easy. You’ll have to be very precise with your insert angle, tapping with punches, and possibly final filing as the keys deform when tapped.
 
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