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Should add that a TD5 will also be a bit smoother and accelerate better once at speed. It was all about making the road driving experience a little better.

The TD5 is more complicated, less reliable, but better at cruising at higher speeds. The Tdi is the opposite.

Large HDG’d parts have very rough uneven surfaces. That’s fine for chassis components that just go raw or get painted black, but it’s different with body parts. A new factory body panel will look great if prepped and painted, because the surface is perfectly smooth. Here the many high (bright)...

With the paint process finally worked out, I moved on to the next critical puzzle piece, the bulkhead. The weather was beginning to cool and if I was going to any meaningful work done over the winter I'd need this bulkhead prepped and painted. The original bulkhead was kaput. It was patched...

Check these out. Made in Italy and you don't have to remove the hose to fit one. Tad spendy though. Heavy Duty Italian Hose Clamp

They allow the steering stop bolt to be set much shorter, and is overall a more elegant way to stop the bolt head than having it run into the corner of the swivel ball flange.

For anyone interested, end of May is the target for availability. Goals: marine-grade, hardened, black appearance, less expensive, cheap shipping.

GBR in Utah has been rebuilding them domestically for a long time.

Seems to be common with all brands of welded aluminum radiators.

Aftermarket basically, they’re all the same.

Brand new pair of rear calipers for 94+ D90, D1, and 93-95 RRC. $85 shipped Relevant part #s: SMC500240, STC1265, SMC500110, STC1264, LR008233, LR008232 My other for sale threads to check out...

Brand new calipers (RTC4998 and RTC4999) loaded with AP/Lockheed pads, new pipes, and brackets. Fits D90 1984-91 (HA701009), but can fit later non-vented trucks too if you modify the short pipes. $220 shipped One caliper shown, but includes both sides.

$75 shipped. Includes all lamps shown, with bulbs. These were installed briefly before a rebuild began. One front side marker is missing an alignment pin, but it doesn't prevent use. Fits ROW trucks up to 1995 VIN MA940003.

All kits sold!

Not sure when NAS trucks switched axle types. If your axles are 10 spline, have railco bushes in the swivels, or have thick drive flanges then this stuff is your jam.

All kits are for early (pre '94) front axles. Both sides. All kits are priced less than current retail, and are priced as-shipped which makes them even less. Kit #1 Early axle care package. Has two of everything, for each side. Mostly OEM parts. $100 shipped Drive flanges Swivel Pins Seals...

https://www.trek.works/product-page/defender-fuse-box-differential-lock-warning-plates NLA for decades, reproduction fuse box differential lock warning plates are now available in both early and late designs! (MTC5227 and BTR0179) No expense (or time) was spared in the reproduction of these...

20 watts nominal - give or take a few depending on temperature and internal thermal regulation. Want to keep any offerings at reasonable wattage to play nice with factory wiring and switches.

Working on a solution..

Those were the primary questions when considering if it was possible to produce a good solution. One of my goals is to provide more photos of beam comparisons. Until then here is a summary of the findings. Compared to halogen bulbs in identical housings, the beam pattern is very close, but not...